Distillary Basket
Distillary Basket
We provide variety of enzymes used for Distillary Operations
Enzyme basket for DISTILLERY industries (Molasses based fermentation):
Alfa Mol Booster
This enzyme is a cocktail of the enzyme used for controlling the deterioration of the TRS% of the stored molasses. Controls bacterial growth and wild yeast growth as well as stops Millard reaction.
Dosage: 10-15gm /MT of molasses.
Dosage Point: Molasses storage Tank
Benefits:
- Maintain TRS% of the store molasses for 6 months.
- Reduction in the volatile acidity of the molasses.
- Maintain the brix of the molasses.
- Maintain the quality of the molasses.
Enzyme basket for DISTILLERY industries (Molasses based fermentation):
Alfa Glucozyme Advance
This enzyme is a cocktail of enzymes which is having Enzymatic, Microbial and Bio Nutrients parts which helps in smooth running of the fermentation process. Also controls microbial contamination and reduces volatile acidity.
Dosage: 3-5 ppm for per m³ of wash or 10-15 gms per MT of molasses.
Dosage Points: Pre Fermenter and Main Fermenter
Benefits:
- Glucozyme Advance can increase the yield of final product by as much as 8-10 lit /ton of molasses.
- Increase in the fermentation efficiency by 1-2%.
- Glucozyme Advance reduces the volatile acid and contamination thus improving the quality.
- Glucozyme Advance causes significant reduction in effluent of spent wash; more the alcohol increases lesser the effluent output.
- Reduction in the production cost by Rs1/Liter of the alcohol.
Enzyme basket for DISTILLERY industries (Molasses based fermentation):
Alfa Biocide
Alfa Biocide
This enzyme is used for reduction in high foaming and scum formation. It helps in reducing microbial contamination and increases alcohol yield.
Dosage: 5-7ppm/m³ of wash
Dosing Point: PF and Main Fermenter
Benefits:
- Reduction in high foaming and scum formation.
- Reduction in microbial contamination.
- Increase in alcohol yield.
Enzyme basket for DISTILLERY industries (Molasses based fermentation):
Alfa High ALC (DY)
Alfa High ALC (DY)
This product is widely applied in Alcohol as it is resistant to high temperature, alcohol, and acid. It is used to increase the alcohol yield in Wash, due to its high resistance and growth rate of living yeast cell.
Dosage: 150gm/MT of the molasses.
Dosing Point: Culture vessel or PF
Benefits:
- High alcohol tolerance up to 13%.
- High temperature tolerance.
- Reduction in the retention time.
Enzyme basket for DISTILLERY industries (Molasses based fermentation):
Alfanzymate A1 40 (D)
This is an ester based defoaming product used as a solution for high foaming in fermentation process. It acts as a defoamer and antifoamer. i.e., it kills the foam formed and also reduces or slows down fresh foam in the system.
Dosage: 1:30 Dilution or Half kg for 1 kl of production.
Dosing Point: Culture Vessel, PF AND Main Fermenter.
Benefits:
- A high and effective defoamer for sugar and distillery
- Environmental friendly
- No negative effect of scaling in distillation.
Enzyme basket for DISTILLERY industries (Molasses based fermentation):
Alfa Methano Booster
This enzyme is used to increase biogas production by increasing methanogenic bacteria population. It helps in decreasing BOD, COD & volatile acid.
Dosage: 20ppm/m3 of spent wash.
Dosing Point: By developing culture directly in the feeding pump to digester.
Benefits:
- Significant improvement in biogas production by 10-15%
- Decrease in production of major greenhouse gases.
- Decrease in the production of other pollutants.
Enzyme basket for DISTILLERY industries (Molasses based fermentation):
Alfa CWR PRO
Alfa CWR Pro is a specially formulated cocktail of enzyme and enzymatic salts used for recycling of condensate water in the molasses and grain-based distillery.
Dosage: 20 ppm/m3 wash.
Dosing Point: Directly in the fermenter or Condensate water storage tank.
Benefits:
- No effect on the production of alcohol
- No effect on the quality of the product
- Save fresh water consumption
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Alfa Brucine Sulfate
This product is used for Denatured Alcohol. It functions on denatures spirit, removes typical spirit odor.
Dosage: 2-4ppm/KL of the spirit.
Dosing Point: Directly in spirit tank.
Benefits:
- Denatures the spirit.
Enzyme basket for DISTILLERY industries (Molasses based fermentation):
Alfa Nutrazyme
Purpose: Replaces inorganic fertilizers such as urea, DAP, and 75% of magnesium sulfate in fermentation processes.
Dosage: 3-5 ppm per m³ of wash.
Dosing Point: Culture vessel, PF (Presumably Pre-Fermenter), and Main Fermenter.
Benefits:
- Completely replaces urea, DAP, and MgSO4.
- Lowers treatment cost and dosage requirements.
- Reduces contamination.
- Decreases overall process costs.
Enzyme basket for DISTILLERY industries (Molasses based fermentation):
Alfa Nutri Booster
Purpose: Provides a blend of yeast nutrients and proteins to promote and sustain yeast cell growth and viability during fermentation.
Dosage: 7-10 ppm per m³ of wash.
Dosing Point: Culture Vessel and PF.
Enzyme basket for DISTILLERY industries (Molasses based fermentation):
Alfa Envirozyme
This microbial culture blended with enzyme is used for reducing the BOD, COD levels, sludge volumes, odor and color in the effluent and thereby increasing the pH. Its prime concern is to protect the environment focusing on the wastewater management biologically.
Dosage: 200ppm / m3 of effluent.
Dosage Point:
Alfa-Envirozyme is dosed at oxidation lagoons, sludgepits, grease traps, Aeration tanks, imhoffs tank, digesters, septictanks, clarifiers, trickling filters.
Benefits:
- Reduction in BOD, COD levels in the effluent to normal.
- Biological treatment for purification of water.
- It removes bad odor.
- The capacity of the system will be effectively increased because more waste can be processed, more effectively in less time.
Enzyme basket for DISTILLERY industries (Molasses based fermentation):
Alfa CP Supra
A unique enzyme, blended microorganisms which are non-pathogenic, saprophytic, and fast growing and used to easily degrade effluents like sugar distilleries and sewage microorganisms formulated for controlling contamination.
Dosage: 20 ppm / m3 of effluent.
Dosage Point: Condensate Water tank.
Benefits:
- It reduces bad odor and color pigments.
- It reduces BOD and COD.
- It reduces contamination in the effluent.
- It increases the pH.
Enzyme basket for DISTILLERY industries (Molasses based fermentation):
Alfa DC Plus
Alfa DC Plus is a unique product designed for compost booster preparation by using spent wash and pressmud.
Dosage: 1kg of Alfa DC Plus is diluted to 10 liters of solution and sprayed on 2 tons of compost material.
Benefits:
- The composting cycle completes within 30-35 days.
- Helps in reduction of BOD and COD.