Grain Basket
Grain Basket
We provide variety of enzymes used for Distillary Operations
Enzyme basket for DISTILLERY industries (Grain based fermentation)
Alfa Liq
Alfa Liq contains a high performance alfa amylase, designed to liquefy whole ground grains such as corn, cassava, rice, sorghum, wheat, and milo. It enables ethanol producers to operate at high solids while maximizing the amount of accessible starch in the subsequent fermentation.
Dosage: 0.25-0.35 kg/MT of starch.
Benefits:
- Quick reduction in viscosity and higher solid.
- Liquefaction at lower pH.
- Flexibility in process control.
Enzyme basket for DISTILLERY industries (Grain based fermentation)
Alfa Sac
Alfa Sac is an optimized concentrated blend of enzyme that produces glucose from liquefied starch.
Dosage: 0.3-0.6kg/MT of dry starch
Benefits:
- Increases ethanol yield by complete saccharification of liquefied starch.
- Higher alcohol yield
- Low enzyme cost
- Increase fermentation rate and shorter fermentation times.
Enzyme basket for DISTILLERY industries (Grain based fermentation)
Alfa Booster (G)
This enzyme has ability to hydrolyze proteins under low pH conditions.
It is used for reduction in microbial contamination, total volatile acidity, fermentation time.
It increases the alcohol yield.
Dosage: 4-5ppm/M3 of wash
Benefits:
- Reduction in high foaming.
- Reduction in microbial contamination.
- Increase in alcohol yield.
- Reduction in volatile acidity
- No negative effect on quality of alcohol.
- Enhance yeast propagation and yeast performance.
Enzyme basket for DISTILLERY industries (Grain based fermentation)
Alfa Grain (B)
Alfa Grain B is a proprietary biotechnology based formulation used in enhancing the overall performance of grain based ethanol fermentation.
Dosage:
Alfa Grain B is most effective when it is added during the setup of the yeast propagation tank (Pre Fermenter), as this is the period when the yeast is typically non-active and the carbohydrates are most susceptible to consumption by contaminating bacteria.
Adjust dosage of Alfa Grain (B) with respect to organic acid levels between 5-7 ppm.
Benefits:
- Effectively reduces the mash volatile acids
- Increase the fermentation efficiency
- Increase Alcohol concentration in mash
Enzyme basket for DISTILLERY industries (Grain based fermentation)
Alfa High ALC (DY)
This product is widely applied in Alcohol as it is resistant to high temperature, alcohol, and acid. It is used to increase the alcohol yield in Wash, due to its high resistance and growth rate of living yeast cell.
Dosage: 150gm/MT of the molasses.
Dosing Point: Culture vessel or PF
Benefits:
- High alcohol tolerance up to 13%
- High temperature tolerance
- Reduction in the retention time
Enzyme basket for DISTILLERY industries (Grain based fermentation)
Alfa CWR PRO
Alfa CWR Pro is a specially formulated cocktail of enzyme and enzymatic salts used for recycling of condensate water in the molasses and grain-based distillery.
Dosage: 20 ppm/m3 of wash.
Dosage Point: Directly in the fermenter or Condensate water storage tank
Benefits:
- No effect on the production of alcohol
- No effect on the quality of the product
- Save fresh water consumption
Enzyme basket for DISTILLERY industries (Grain based fermentation)
Alfazyme A1 40 (D)
This is an ester-based defoaming product used as a solution for high foaming in fermentation process. It acts as a defoamer and antifoamer, i.e., it kills the foam formed and also reduces or slows down fresh foam in the system.
Dosage: 1:30 Dilution or Half kg for 1 kl of production.
Dosing Point: Culture Vessel, PF and Main Fermenter.
Benefits:
- A high and effective defoamer for sugar and distillery
- Environmental friendly
- No negative effect of scaling in distillation